Sai Extrumech Pvt. Ltd. was established in the year 2007 by Mr. Vivek Mehta, Who is the Director. Sai Extrumech Pvt. Ltd. has becomes one of the leading manufacturers of Extrusion Line Machine for wire and cable, Medical Tubing Lines, etc.

Sai Extrumech Pvt. Ltd. has earned an excellent reputation for best quality machines, with best performance. The Key to our success comes from innovative design; our customers place complete trust on us. Sai Extrumech Pvt. Ltd.  operating in Faridabad, India, specializes in Lab Extruder for:

  • Blown Film 
  •  Sheet Extrusion
  • Tube Extrusion
  • Wire Extrusion (PLA Wire)
  • Cable Extrusion
  • Injection Molding
  • Palletizing Extruder

Sai Extrumech Pvt. Ltd. is precision professional expertise and innovation on power meet perfectly the requirements of our customers worldwide. Material manufacturers, compounders, film producers, medical, pharmaceutical, and industrial companies, universities, laboratories, and science institutes all count on us.

Sai Extrumech Pvt. Ltd. is a Lab extruder is a compact one designed as laboratory extruders for laboratory use in Educational institutes and test series in research & Development, the compact system is a cost effective alternative to the professional series of extruders.

The extruder is mounted on a mobile electrical cabinet containing the power electronics, connections and the main switch. The Sai Extrumech Pvt. Ltd. Lab Extruders can be used primarily for polyolefins and come engineering polymers (without abrasive, Corrosive fillers).

Features:

  • Specially manufactured screw and barrel to guarantee precision and quality
  • International brand variable speed control motor to precisely control the screw rotating speed
  • SIEMENS touching screen PLC control system, highly intelligent, easy to operate
  • Equipped with magnetic powder clutch to achieve constant tension winding
  • Emergency stop device and other safety devices to ensure the safety of the operator.
  • Double protection of machinery and electrical appliances
  • Significant alternative in laboratory and test operation.
  • Different sizes for diverse requirements.
  • Various successions depending on the requirement are possible.
  • Easy handling due to compact design

Single Lab Extruder 

Application

  • Material melting, plasticizing and extruding
  • Extrusion Process parameters
  • Completing film casting, 3D Printer filament, sheet and pipe/tube forming with corresponding dies and downstream equipment.
MODEL  SAI-LEX-20 SAI-LEX-25 SAI-LEX-30 SAI-LEX-35
Screw Diameter (mm) 20 25 30 35
LD Ratio 28 28 30 30
Motor Power (KW) 3 4 5.5 7.5
Rotating Speed (rpm) 120 120 120 120
Max Temp (c) 350 350 350 350
Temp Control Accuracy (C) ± 1 ± 1 ± 1 ± 1
Pressure Measuring Range (MPº) 0∼35 0∼35 0∼35 0∼35
Output (kg/H) 0.5∼3 0.5∼5 0.5∼7 0.5∼10
Weight (kg) 296 325 348 370
Dimension (mm) 1120x1115x1660 1260x1115x1660 1460x1115x1660 1610x1215x1660

Lab Cast Film Extrusion Equipment

Product  Performance:

  • Adjusting clearance between casting roller and casting mold head by lifting mechanism.

Application:

  • Testing and evaluation of the casting properties of polymer materials.
  • Detection and evaluation of fish eye, crystal point and other defects.
  • New material formula development
  • Optimization of production technology
  • Production quality control
MODEL SAI-CF-20 SAI-CF-25 SAI-CF-30
Screw Diameter (mm) 20 25 25
LD Ratio 28 28 28
Motor Power (kw) 3 4 5.5
Rotating Speed (rpm) 120 120 120
Max Temp (C) 350 350 350
Temp Control ±1 ±1 ±1
Pressure Measuring Range (MP°) 0∼35  0∼35  0∼35
Casting Roller Speed (m/min) 0.5∼8 0.5∼8 0.5∼8
Traction Speed (m/min) 0.5∼8 0.5∼8 0.5∼8
Output (kg/H) 0.5∼3 0.5∼5 0.5∼5
Weight (kg) 801 850 930
Dimension (mm) 3059x1115x1660 3199x1115x1660 3259x1115x1660

Blown Cast Film Extrusion Equipment

Product Performance:

  • Traction rollers coated with hard chrome, mirror polished and are independently driven by international branded motors.

Application : 

  • PE, modified PP, modified PET, and other plastic materials which could be blown.
  • New material formula development 
  • Film blowing property test
  • Master batch color  dispersion test
  • Optimization of blown film production technology
  • Production of simple layer tubular film blowing
MODEL SAI-BFEX-20 SAI-BFEX-25 SAI-BFEX-30
Screw Diameter (mm) 20 25 20
LD Ratio 28 28 28
Motor Power (KW) 3 4 5.5
Rotating Speed (rpm) 120 120 120
Heating/Cooling Method Electrical Heating Air Cooling Electrical Heating Air Cooling  Electrical Heating/Air Cooling
Max Temp (C) 350 350 350
Temp Control Accuracy (C) ± 1 ± 1 ± 1
Pressure Measuring Range (MP°) 0∼35 0∼35 0∼35
Casting Roller Speed (m/min) 0.5∼8 0.5∼8 0.5∼8
Traction Speed (m/min) 0∼10 Step less Adjustment 0∼10 Step less Adjustment 0∼10 Step less Adjustment
Max width of film entrance 160 mm 200 mm 200 mm
Output (Kg/H) 0.5∼3 0.5∼5 0.5∼5
Weight (Kg) 503 550 630
Dimension (mm) 2980x944x2630 2980x944x2630 2980x944x2630

Sheet Extrusion Equipment 

Product Performance:

  • World brand variable speed control motor to precisely control the screw speed.
  • Calendar rolls and rolls independently driven by the brand traction motor.
  • Calendar roll and pinch roll, were plated by hard chrome and polished mirror.

Application:

  • Preparation of sheets of various materials 
  • Material formulation development 
  • Calendaring high viscosity materials 
MODEL SAI-LSE-20 SAI-LSE-25 SAI-LSE-30
Screw Diameter (MM) 20 25 30
LD Ratio 28 28 30
Motor Power (KW) 3 4 5.5
Rotating Speed (rpm) 120 120 120
Max Temp (C) 350 350 350
Temp Control Accuracy (C) ± 1 ± 1 ± 1
Pressure Measuring Range (MP°) 0∼35  0∼35  0∼35
Die Width (mm) 100 100 100
Traction Speed (m/min) 0.5∼8 0.5∼8 0.5∼8
Calendar Roll Speed (m/min) 0.5∼8 0.5∼8 0.5∼8
Output (Kg/H) 0.5∼3 0.5∼5 0.5∼7
Weight (kg) 680 720 880
Dimension (mm) 2880x1120x1660 2850x1120x1660 3250x1120x1660

3D Printer Filament Extrusion Equipment 

Product Performance:

  • Specially manufactured screw and barrel to guarantee precision and quality 
  • International brand variable speed control motor to precisely control the screw rotating speed.
  • Adopting siemens PLC control system and friendly operation interface to easily operate.

Application:

  • 3D printing supplies production
  • The production of medical pipe material
  • PLA/ABS/TPU/PA/PC/PEEK
MODEL SAI-3DPFE-20 SAI-3DPFE-25 SAI3DPFE-25A
Screw Diameter (mm) 20 25 25
LD Ratio 28 28 28
Motor Power (KW) 3 4 4
Output (Kg/hr) 0.5-3 0.3-5 0.3-5
Max Temp (C) 350 350 450
Temp Control Accuracy (C) ± 1 ± 1 ± 1
Production Diameter (mm) DNI 75∼3 (±0.05) DNI 75∼3 (±0.05)  DNI 75∼3 (±0.05)
Total Power (KW) 14 15 17
Weight (Kg) 1250 1280 1280
Dimension (mm) 8300x1500x2300 8500x1500x2300 8500x1500x2300